Stroke 1 - Induction
- The inlet valve closes just after BDC so the cylinder can be
filled to its full capacity with air/fuel mixture.
- The exhaust valve is closed.
- As the piston descends, depression created in the cylinder allows the
air/fuel mixture to enter via inlet valve.
- The quantity of air/fuel mixture entering is increased due to
atmospheric pressure in the inlet system.
- The piston reaches BDC and starts to ascend, then, just after
BDC the inlet valve closes and the induction stoke ends.
Stroke 2 - Compression
- As the piston ascends at the end of the induction stroke, the inlet and
exhaust valves are closed. The air/fuel mixture is compressed within the
cylinder to a ratio of approximately 8:1 - 10:1
- The piston continues to rise until just before TDC when a spark
occurs from the spark plug.
- The compression stroke ends.
Stroke 3 - Ignition
- As the spark occurs, the air/fuel mixture will burn rapidly. This causes
a flame front to spread across the cylinder.
- A rapid increase in pressure will force the piston down the bore towards
BDC.
- Just before BDC, the exhaust valve opens and the ignition stroke
ends.
Stroke 4 - Exhaust
- The exhaust valve has opened just before BDC. This allows the
exhaust gases to start escaping from the cylinder.
- The piston continues moving passed BDC
travelling back up towards TDC, forcing
exhaust gases out of the cylinder through the exhaust valve.
- Just before TDC, the inlet valve opens and the cycle starts
again.
This cycle is known as the OTTO cycle. Eugenio
Barsanti and Felice Matteucci first patented the OTTO Cycle engine in 1854; the
first prototype was made in 1860. The cycle is said to be named after Nicolaus
Otto, a German engineer who in 1876, is said to have had the final ideas for the
design that is still used today.
It uses quite a few components,
actuators
and sensors, but they are all set up to work in accordance with each
other. Everything works together to produce effective power output, performance
and economy.
Petrol engine blocks are normally
made from cast iron, although some performance engine blocks are
aluminium (with cast iron cylinder sleeves).
The Engine runs at a Compression Ratio of 8:1 -
10:1. The Air/Fuel Mixture Ratio changes depending on running conditions;
Idle - 14.7:1
Acceleration - 12:1
Cruising - 16:1 - 18:1
Manufacturers use 3 different types of fuelling
systems to deliver fuel to the engine; Single Point Injection, Multi Point
Injection and Carburetor System Delivery. Single and Multi Point systems run at
an injection pressure of approximately 3 bar.
Multi-Point Injection
The Multi Point Injection system delivers fuel into
the inlet manifold near where the manifold connects to the cylinder head. This system uses one
injector for each cylinder and is
seen to be the most effective as it provides more precise fuelling, better fuel
economy, better power output and lower exhaust emissions. Although the Multi
point fuel injection system is more expensive to manufacture - and has more individual parts -
if a problem arises, it can be cheaper to repair as you can replace individual
components and not have to replace the whole system.
Single Point Injection
The Single Point Injection system uses one injector as
part of the throttle body unit. Fuel is injected into the throat of the
throttle body, it then travels through the inlet manifold to all the cylinders.
This system is cheaper to manufacture. However,
if a problem occurs, the whole system will
have to be replaced.
Carburetor System
In a Carburetor System, the air and fuel is mixed
within the carburetor. The air is drawn through the carburetor (through a
venturi covered and controlled by a butterfly) by vacuum pressure from the
inlet manifold. The amount of air entering the carburetor is controlled by the
butterfly, which is controlled by the throttle cable. The air/fuel mixture is
then delivered to the cylinders through the inlet manifold. This is the general
operation of a Carburetor system, however, there are several variations in the operation of carburetor system.
This system can be expensive to run and is not as economical as the Multi Point
Injection system.
Camshafts
There are two types of camshaft operating systems;
Over Head Valve and Over Head Cam. The camshaft has a system of cams which
operate the opening and closing of the valves by the shape of the cam’s lobe
through a system of rockers. The camshaft runs at half - engine RPM (half
crankshaft speed) and is connected to the crankshaft via a chain, belt or gears.
Some engines will have more than one camshaft (twin camshaft).
Actuator –
a device that receives output signals from the ECU
(Electronic Control Unit) and converts it into an action or motion. For example,
an injector receives electrical current from the ECU; this tells the injector
when to deliver fuel.
Throttle Body Unit - part of the air intake system
that controls the amount of air flowing into the engine, controlled by the
throttle cable. The throttle cable responds to the driver’s use of the
accelerator pedal.
Venturi - part of the carburettor, cylindrical
shaped, air will flow through and is controlled by a throttle butterfly. This
restricts or increases the quantity of air that flows to the cylinder.
BDC - Bottom Dead Centre, this is when the piston
is at the bottom of the cylinder and at its lowest position in the stroke.
TDC - Top Dead Centre, this is when the piston is
at the top of the cylinder and at its highest position in the stroke.